Sheet Metal Design Solutions


Description Filename Published Date
pdfOakley Industries, MI, USA, reduces Material Costs for Prototypes and Die Design Try-out Time with the Implementation of FTI®'s FASTBANK Solution
"FASTBLANK has helped us to reduce blank development time, tool tryout time, and material waste. It's an important tool to help us succeed in today's competitive environment." -Michael Oakley, Oakley Industries

oakleyfastblank.pdf

May 2008
pdfWith FTI®'s FormingSuite, Metalúrgica Nakayone reduced weight and costs of the parts produced
"Now our completely automated. software exact excess and allows us to optimize the design which in turn, allows us to reduce the weight and cost.” – Fabio Augusto Pereira da Silva, Metalurgica Nakayone

metalnakayone.pdf

Feb 2008
pdfHYDROFORM USA, Increases Manufacturing Lead Time Efficiency by 50% with the Implementation of Forming Technologies Flat Pattern Solution
“The solution from Forming Technologies saves Hydroform USA a minimum of 90% of the time that was associated with geometry development. This impacts the lead time for manufacturing by more than 50% which prevent unnecessary overtime costs to achieve production deadlines." – Julio Araujo, CNC Supervisor Programming and Machining, HYDROFORM USA

hydroform.pdf

Nov 2007
pdfBruning Tecnometal, Brazil, Reduces Material and Working Costs for Stamping Issues with the Implementation of FTI FASTFORM® Advanced Formability Solution
“We got the opportunity to participate intensively during the development stages of the products, analyzing and suggesting changes and improvements after the use of the FASTFORM Advanced, and now BRUNING is not only a supplier, but an active partner.” - Roberto Gomes, Engenharia Industrial, Bruning Tecnometal

bruningffadv.pdf

Aug 2007
pdfBruning Tecnometal, Brazil, Reduces Material and Working Costs for Stamping Quotes with the Implementation of FTI Costing\Quoting Solutions
““We saved more than 5,000 hours a year in the quoting department and the quotes are reliable. The average of materials saved is at least 10%.” - Paulo Roberto Wink, Engenharia Industrial, Bruning Tecnometal

bruningfbbn.pdf

Aug 2007
pdfTOFAŞTURK OTOMOBIL FABRIKASI A.S (FIAT) reduced Material Costs in the Cost Engineering Department with the implementation of FTI COSTOPTIMIZER® Solution
“COSTOPTIMIZER®”…makes us more credible with suppliers, helps us make more savings in costs and spend less time for analyses.-Mr. Ibrahim, Cost Engineer, Cost Engineering Department. TURGUT, TOFAŞ, Turk Otomobil Fabrikasi A.S (Fiat)

tofasfiatcs.pdf

Oct 2006
pdfCOSTOPTIMIZER® Advanced - DURA Automotive Systems, MI, USAReduces Material Costs at Part Design with Implementation COSTOPTIMIZER® Advanced Solution
“COSTOPTIMIZER®Advanced”–In one of our programs, we were able to optimize the material usage up to 20%. This was at the initial quoting stage to our customer and we believe that this was a reason why we were awarded the program. -Peter Pelech, Design/Systems Engineer, DURA Automotive Systems Inc.

duraautocs.pdf

Oct 2006
pdfBLANKWORKS® - Hampson Aerospace Alcester, UK Increases Efficiency by 66% with Implementation of FTI® Solution
“This solution offers us significant savings in laser time, pressing time and most of all material, as all of our parts are made from stainless steel, hastelloy-x or nimonics." – Jason Hewitt, Manufacturing Projects Engineer, Engineering Office, Hampson Aerospace
bwhampsona.pdf Mar 2006
pdfBLANKWORKS® - Woodstock Stampings Inc. Increases Efficiency and Expands Operation After Implementation of FTI® Solution
“Since the addition of BLANKWORKS® our sales have sky rocketed to the point that we have expanded the plant twice in the last 4 years and purchased another 8 presses." –Paul Brock, Cad Operator/Estimator, Woodstock Stampings
wsicasestudy.pdf Feb 2006
pdfFASTBLANK® & BLANKNEST® - Johnson Controls Saves Millions After Implementation of FTI® Solution
“We saved $US 5 million per year on piece price alone by utilizing this solution.” - Randy Taylor, Johnson Controls
JCICasestudy.pdf Feb 2006
pdfCOSTOPTIMIZER - Johnson Controls Achieves Instant ROI After Implementation of FTI® Costing Solution
“The software is recognised in our business as a powerful tool to reduce cost and we will be using it as part of our product launch process for all new programs. We will be using it also to challenge current programs to ensure that the quotes we have been given are representing the actual design." – James Gilmour, Johnson Controls
JCIUKCasestudy.pdf Feb 2006
pdfFASTFORM® Advanced - Electrolux Saves 100 Hours in Process Development and Press Time After Implementation of FTI® Solution
"By using FASTFORM® Advanced, we saved 100 hours of tryout time which enabled us to meet our targeted production date." - Electrolux
ffadvelectro.pdf Nov 2005
pdfBLANKNEST® - Spartanburg Steel Products Saves Millions After Implementation of Forming Technology Solution
“Amazingly, over the six year program, $ 4.2 Million is the Actual Cost Savings being applied to our current automotive program.”  Scott Moore, Spartanburg Steel
blanknestsb.pdf Nov 2005
pdfCATFORM - Honda Solves Product Performance & Mfg problems
Honda used CATFORM to determine that 12 of the 13 target parts could be formed from high strength steel. The body construction method was set with confidence that the direction would not change due to major formability problems at die trial time.
catformhonda.pdf Apr 2003
pdfFASTBLANK® – Accurate Die Design Confirms Blank Results
ADD has determined that blank results have been within anywhere from .000" to .010" of the actual blank. Further, having the predicting metal thinning and gathering substantially reduces development time and avoids future problems.
fastblankaccdd.pdf Apr 2003
pdfFASTBLANK® – Miric Gains Advantage when Quoting and Estimating
With the introduction of new and complex 3D parts, Miric saw a need for FASTBLANK®. The implementation has given us the advantage of being able to produce fast and accurate blank shapes when estimating and quoting for the manufacture of new tooling.
fastblankmiric.pdf Mar 2003